Woodworker's Journal 1982-6-6, страница 20

Woodworker

MAK1

I

Plans, Hardwood

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The Beginning Woodworker

All About Box Joints

The box joint, or finger joint as it's sometimes called, is the machine equivalent of the handcut dovetail joint. Though the box joint lacks some of the charm of the dovetail, it has a functional, no-nonsense beauty of its own. It's also a strong joint as the many pins provide a large area of long grain gluing surface.

With a table saw, dado head and simple jig, perfectly fitted box joints can be produced easily and quickly. The joint can be cut with hand tools, especially if the pins are of large size but the process is tedious and a dovetail joint would be a better choice. The radial arm saw is not suitable for cutting box joints as the required setup, with the blade in a horizontal position, is both impractical and dangerous.

pi <b. 1 ~T\fic e^x joints'

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Pin width aaod

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Once you've decided to use a box joint the first step is to determine the width of the boards to be joined and how many pins and slots should be cut. A pin size should be chosen that will present the most attractive appearance. Generally pins look best when they are considerably narrower than the thickness of the workpieces (Fig. 1 A & B). When working with stock of Vi to V* inch thickness, a pin width of V* to Vi inch looks good. With stock of less than V* inch thickness, substitute a ripping blade for the dado head and let the width of the blade (usually about Vt inch) determine the pin width. Pins that are equal in width to the thickness of the stock present a checkered effect that somehow looks dull and too mechanical (Fig. IB).

In laying out the pins and slots on a

board cut to finish width it soon becomes obvious that it's not often possible to fit an equal number of pins and slots across the board and have them all equal in width. If, for example, you have two 3/i x 2Vi inch wide boards to be joined and you decide to use a box

joint with 3/s inch pins and slots, it's obvious that no multiple of Vt inch will result in 2Vi inches. In other words, you'll end up with three pins of 3/« inch width and one pin of V* inch, which will not look too good (Fig. 2).

One solution is to switch to a pin width of V* inch. This will result in an equal number of pins and slots. The joint will be perfectly strong but will present a slightly disturbing unbalanced look (Fig. 3A). It's a subtle distinction but the joint that shows an unequal number of pins on each side

JftMT HAS ArO OJ&pUAL. NUMBER OF PlMS OrJ EACM 3IP£

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"TWO PIN UAY<7UTS O^lM-r e, 1BETTER