Creative Woodworks & crafts 2000-10, страница 42
jjf Patterns % Located in Full Size Pattern Section No. 1! designed by John Nelson... sawn by Raymond Wilckens
INSTRUCTIONS Cut the pieces Using a table saw or band saw, miter cut the front and back pieces (A) and the end pieces (B) to the correct length. Check to make sure that mitered ends are square with each other. Attach the patterns to the selected stock with spray adhesive and drill all blade entry holes. When cutting each piece, make the inside cuts first, then saw around the perimeter (see Fig. 1). Stack cut both the front and back pieces and the end pieces, stacking them so that the long face of the miter is up on the top board and down on the bottom board. With the band saw, separate the leg sections from the main box body. Do not separate the lid sections at this time. Make the box and leg assemblies Lay the front, back, and ends in order (long face up) and tape across the miters. Stand taped pieces up and tape the last corner (Fig. 2). Check the inside of the box body to make sure it is square. Turn the pieces over and apply wood glue to the miter joints, then fold as before, once again taping the last corner. Make sure all corners fit together snugly. Place squares in two corners and clamp the squares in place (see Fig. 3). Allow glue to dry for one hour. SUPPLIES Tocis: scroll saw with assorted blades; planer; table saw; band saw; drill with bits including 1/16"-Dia., 1/4:'-Dia,, and 3/8"-Dia. bits; radial arm saw; belt sander; hand held sander Plexiglas: one piece 1/8" x 2-3/8" x 4-3/4" Wooden dowel: 7/32"-Dia. x 3-1/8" long Temporary-bond spray adhesive Sandpaper, assorted grits Craft knife Clamps Two brass flathead wood screws 16 note music movement* Two 3/4" x 1" brass hinges Decorative hasp Wood glue Double-faced carpet tape Oil finish of choice *Available from Swiss Music Box, LTD. Contact them at P.O. Box 26063, Shawnee Mission, KS 66225-6063; 1-800-255-0676, or see their ad on page 45. continued on page 44 |
