Woodworker's Journal 1982-6-5, страница 42

Woodworker

Whale Toy

The Gift Shop

(Cont'd)

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Although this friendly leviathan rolls rather than swims, it still "spouts" just like a real one. Actually, the "spout" is a shaped pin (part B) that moves up and down on a cam (part C) as the whale rolls along.

The company Cherry Tree Toys provided us with plans for the project. For a copy of their catalog, which lists many other toy plans plus various parts and wheels, send $1.00 to Cherry Tree Toys, Belmont, OH 43718.

The whale can be made from just about any wood species, including pine, but for maximum durability maple is your best choice.

Make the body (part F) first. Cut a piece of 2 inch stock (IV* inch actual) to 5 inches wide by 8 inches long, then transfer the profile shown on the grid pattern to the stock. Also, lay out the location of the two 7/16 inch diameter axle holes and the V* inch diameter eye holes. Use a drill press to bore these holes before cutting part F to shape with a band or saber saw. Next, use the drill press to bore the 1V* inch diameter by V* inch deep countersunk hole for the spout (part B). Also, at this

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time, drill the 11/16 inch diameter hole through the center of the countersunk hole.

The 11/16 inch wide slot is cut by hand with a back saw or dovetail saw, making two parallel cuts to establish the width. The scrap is then removed using a sharp chisel.

The remaining parts are made to the dimensions shown, although if desired, parts A, B, C, and D can be purchased from Cherry Tree Toys.

Sand thoroughly, taking care to remove all sharp edges. Assemble as shown, making sure that all parts (except part B) are glued securely. Keep in mind that a small part that falls off a toy presents a potential choking hazard to a young child. Also, when building toys, it's best to use a glue that's non-toxic such as Elmer's Glue-All. And the safest final finish is no finish at all.