Woodworker's Journal 1984-8-5, страница 15

Woodworker

wood is open-grained and it has been sanded with very fine sandpaper. Unfortunately, most old hopeless cases have undergone so much restoration and edge-rounding that there is no other choice. If the wood is open-grained, it must be filled. This being the case, check the surface again. Sand as smoothly as possible, going through the various grades of sandpaper step-by-step. Begin with a 100 grit garnet or aluminum oxide paper, then go to 120 and 140, before finishing up with 180. Brush the surface well to remove all wood dust from the pores. Even better, use a vacuum cleaner or a stream of air from a compressor equipped with a blower attachment.

Next, prepare the filler. If the piece is being stained, the filler should be diluted with the stain to a viscosity of thin coffee cream (half-and-half). I find that most amateurs err on the side of preparing too thick a mixture. The filler should pour and spread easily with no lumps or thick drops. Apply the mixture with a stiff bristled brush, working across the grain with a scrubbing-like action. A l-l'/i in. wide stencil brush, the kind used to ink through metal letters, works well. The intention is to pack the wood pores full of filler, therefore some excess left on the surface is unavoidable.

Allow the filled surface to become dull but not quite dry then remove the excess filler with a coarse textured rag such as monk's cloth or burlap. Scrub across the grain, further packing the filler into the wood pores. Be careful not to remove the filler from the pores as this is very easy to do at this stage, especially when stroking parallel to the grain while using a circular motion. A straight back and forth motion across the grain is best.

Allow the filled surface to dry and set up for at least twenty-four hours. If quite a bit of the dried filler stain mixture is left on the surface (and this is commonly the case) it can be removed by gently sanding with fine paper. However, it is imperative that the filler be absolutely dry before sanding. The back of the sandpaper will build up a layer of filler and this tends to drag the filler from the pores as you sand parallel to the grain. If this happens, you'll be faced with re-staining the surface. Here again, be careful not to drag the filler from the pores if the stain is applied with a rag. Some of the solvents used in stains may soften the filler and make it easy to remove. Apply the stain sparingly with a very soft bristled brush and then gently remove the excess with a soft cloth. Allow at least twenty-four hours before applying the final clear finish.

The choice of material is important and only quality products should be used. Stick to the well-known proven brands such as Minwax and Benjamin Moore. These are two of my favorites. Moore's house brand is Benwood, and their Benwood One Hour Clear Finish is one of the easiest to apply of all the finishes that 1 have tried. It flows and levels almost immediately, and dries to the touch in an hour or less. It can be recoated in approximately three hours, which means a three-coat job can be completed in one work day. Further, it is highly scratch and alcohol resistant.

The stains made by Benwood are also good, but my favorite brand is Minwax, which acts as both a stain and a sealer. I like the fact that Minwax stains are color compatible, which means their colors can be mixed to create almost any hue. Also, it is compatible with most other brands of clear finishes. Although I generally use Benwood clear finishes, 1 have experimented with other brands and have found all of them to work well with Minwax.

Next issue, I'll talk about applying the clear final finish,

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