Creative Woodworks & crafts 1998-03, страница 51

Creative Woodworks & crafts 1998-03, страница 51

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Assemble the jigs

Before you begin, make the two jigs shown in Drawing No. 1. Determine the width you are going to make your phone stand and cut the 2-1/4" wide piece 1/2" shorter Next, cut a 45 degree bevel on the edge to complete jig No. 1. Attach the 1-1/2" x 1-1/2" piece to the 6" by 10-1/2" piece as shown to make jig No. 2.

Shape the components

Select and dimension the wood to the sizes indicated in the Bill of Materials. Cut a 45 degree bevel on one edge of the stop (F) as indicated in Fig. 2.

The stiles (C), rails (D), brace (E), stop (F), bottom (G), and top (H) have no scroll cuts and are therefore ready for assembly. But the sides (A) and front (B) do have interior fret cuts. Copy the patterns from Full Size Pattern Section No. 1 and adhere them to the appropriate stock with temporary-bond spray adhesive. Saw the scrolled pieces to shape. Make the interior cuts first, then saw the sides to shape.

Assembly

Join the rear assembly by first gluing the stiles and rails together as shown in Fig. 1. Attach the brace to the upper rear of the stile/rail assembly. Clamp and allow the glue to dry.

For the front assembly, glue the stop to the front (see Fig. 2). Clamp the pieces together, employing jig No. 1 and the large rubber bands. Allow the glue to dry on this assembly.

Glue the rear and front assemblies to the bottom as shown in Fig. 3. Use jig No. 2 to insure that both pieces are flush. Tip: a piece of wax paper between the jig and the project will keep them from sticking together.

Set the carcass assembly on a flat surface and glue one of the sides in place (see Fig. 4). Glue the other side in place, making sure that it is also flush with the brace. Clamp the assembly together until the glue sets up.

Apply glue to the top, then slide it into place and clamp it tight against the sides. Wipe off any glue

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Attach the brace

FiQ. 1. The rear assembly.

Glue the stiles to the rails

March, 1998