Creative Woodworks & crafts 2001-04, страница 44

continued from page 43

pieces of Corian in place with double-sided tape.

piece after cutting out the wings. Part of this will be used for making the body.

compromise the waste area "mold" that results.

the sawn areas of the body piece to keep it in place while cutting ■the side.

Shown here is a pneumatic sander being used for this step.

the wings and body with aluminum oxide sanding discs. Just look at that shinel

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the body. A piece of sandpaper

wrapped around a craft stick works great for getting into the hard to sand areas.

used to heat the wings for ther-moforming. Set the temperature to 340 degrees Farenheit.

of the pattern.

yellow pieces.

Fig. S>. Dry fit the wing pieces to ensure a good fit.

Fig. $>. Glue up the wings.

to reduce friction while making turns.

of black Corian to make the blank for the body.

rig. t.kj. it you wisn, you can purr the Corian even more with a muslin polishing wheel and a good polishing compound.

Fig. 22. Gently bend the wings, making sure you wear appropriate protection to prevent burns.