Popular Woodworking 2000-06 № 115, страница 22

Popular Woodworking 2000-06 № 115, страница 22

Stickle

SIDE TABLE

Not ready to build the Morris chair?

Try your hand at this side table to hone your skills.

by David Thiel

atte

atterned after the model #562 taboret shown in the L.&J.G. Stickley catalog of 1914, the original of this table now sells for $1,600 at auction.

As with all white oak Arts & Crafts pieces, wood figure is important to make a simple design stand out. Choose the best figure for the top and the panel pieces. If the stretchers and legs are also well-figured, so much the better.

After cutting the legs to size, mark the best faces for showing off the grain. Then cut 3/8" x 25/8" x 1"-deep mortises in the legs for the stretchers, and 3/8" x 11/8" x 1"-deep mortises for the aprons. These mortises are centered on the width of the legs and located as shown in the diagram.

I used a benchtop mortiser for this step, but you could also use a plunge router with an up-spiral bit to cut them.

Now change the bit (either mortiser or router bit) to a 1/4" bit and mark and cut the 1/4" x 53/8" x 1/2"-deep mortises for the panels in the aprons and stretchers.

With the mortises complete, head for the table saw and get ready to cut tenons. I use a rip blade to form my tenons. I cut the cheeks first, then define the shoulders, so there isn't a chance of the shoulders being accidentally notched by the saw blade during the cheek cut. By cutting the shoulder last, any "notching" will happen against the tenon cheek.

When making the shoulder cut on the table saw, it's easiest to use the rip fence

to define the 1"-tenon length. If you use the fence to the right of the blade, and the miter gauge to the left of the blade you will trap the fall-off piece between the blade and fence, causing it to shoot back from the blade. Instead, set the fence for 13" to the right of the blade and use the miter gauge to the right of the blade as well. This way you can cut both tenoned ends with a single setup, and the waste will fall harmlessly to the left of the blade.

If you're paying careful attention, you will realize 1" tenons are going to bump into one another in the mortises. After cutting the tenon shoulders, reset the fence and the blade angle to cut 45-degree miters

on the ends of the tenons.

Don't leave the saw yet. You still need to form the 1/4" x 51/4" x 1/2" tenons on both ends of the panels. You might have noticed that the tenons are 1/8" less wide than the mortise dimensions. This is no mistake. When the side panels are positioned between the stretchers and aprons, the shoulders of the panel tenons will fit snug against the stretchers and rails. If the mortises in the legs were the exact width of the tenons, and off by even a little bit, they would force a gap between the panels and the two rails. The V8"

extra space on the panel tenons is to allow for wood movement.

Next, mark the 1" curve on the bot-

10 Popular Woodworking June 2000