Popular Woodworking 2001-12 № 125, страница 47

Popular Woodworking 2001-12 № 125, страница 47

.TRACTOR-TRAILER TOY BOX

NO.

ITEM DIMENSIONS (INCHES)

T W 1

MATERIAL

NOTES

Tractor Chassis Frame

□ 2 Sides (A) 3/4

2

221/4

Ply

□2

Spreaders (B) 3/4

2

6^/2

Ply

□ 1

End cap (C) 3/4

2

8

Ply

□ 1

Front axle 3/4 dia

93/4

Dowel

□2

Rear axles 3/4 dia

103/8

Dowel

Trailer Chassis Frame

□ 2 Sides (D) 3/4

3

27

Ply

□ 3

Spreaders (E) 3/4

3

6V2

Ply

□1

End cap (F) 3/4

3

8

Ply

□2

Rear axles 3/4 dia

103/8

Dowel

Tires and Wheels

□ 2 Front tires 3/4

3V2 dia.

Pine

□8

Dual tires 11/2

3V2 dia.

Pine

□ 10

Tire rims 1/8

2^/8 dia.

Ash

□ 10

Hubcaps 1 dia. wooden balls

cut in half

Tractor Cab

□ 1 Cab floor (G) 1/2

9

81/2

Birch ply

□1

Firewall (H) 1/2

8

5

Birch ply

□1

Sleeper back (I) 1/2

9

101A

Birch ply

□2

Cab sides (J) 1/2

5V2

8

Ash

□1

Cab top (K) 1/2

5V2

8

Ash

□2

Sleeper sides (L)V2

4V2

11

Ash

□1

Sleeper frt (M) V2

23/4

9

Ash

cut to fit

□1

Sleeper top (N) V2

3V4

9

Ash

cut to fit

□2

Fuel tanks (O) 1

1V2

111/2

Ash

□ 4

Window inlay veneer 1

various

Walnut

□1

Hitch pltfrm (P) 3/4

8

8^/2

Ash

□1

Hitch (Q) 11/8 dia

11/2

Dowel

□2

Exhaust stacks1/2 dia

13

Walnut dowel

□1

Seat bench (R) 3/4

71/2

21/2

Ply

□1

Upholstery

9

83/4

Vinyl

□1

Seat back (S) 3/8

7V2

4

Ply

□1

Upholstery

9V2

5V2

Vinyl

□1

Seat riser (T) 3/4

13/4

6

Ply

cut to fit

□1

Steering whl 2V2 dia

Hardwood

□1

Dashboard (U) 3/4

3/4

8

Ash

□1

Front bmpr (V) 3/8

23/4

9

Walnut

Engine Compartment & Front Fenders

□ 2 Frt fenders (W) 13/8 21/2 51/2

Ash

□1

Grill (X) 1/2

31/2

51/4

Ash

□1

Hood top (Y) V2

51/4

51/4

Ash

cut long to fit later

□2

Hood sides (Z) V2

5

51/4

Ash

□2

Headlights (AA) 3/4dia.

3/16

Dowel

Trailer

□2

Sides (BB) V2

12

36

Ply

□2

Ends (CC) V2

12

12

Ply

□1

Bot (DD) V2

111/2

35

Ply

□4

Corner trim (EE)3/4

3/4

121/8

Ash

□2

Side decoration Vs

3/4

36

Ash

cut to fit

□2

End decoration V8

3/4

12

Ash

cut to fit

□2

Stripes

V*

36

Walnut veneer

□2

Stripes

1/4

36

Walnut veneer

□2

Top banding V8

1/2

12

Ash

□1

Top banding Vk

1/2

36

Ash

Trailer Lid

□1

Center (FF) V2

83/4

321/4

Ply

□2

Edges (GG) 3/4

2

361/4

Ash

□ 2

Ends (HH) 3/4

83/4

Ash

Trailer Chassis

Assemble the trailer's chassis using the same simple butt joints, glue and screws.

Use two self-closing overlay hinges for the parking dolly. Mount the hinges to the back of the front spreader, orienting them so they snap to attention when down. I used a scrap of ash for the cross piece. Two lengths of bead chain limit the swing of the dolly to 90°.

Tires and Wheels

All of the tires are 31/2" in diameter. The two front tires are made from 1x pine; 2x stock provides the necessary traction for the eight dual tires. Rounding out the bill of material, I used 1/s" ash for the 21/s"-diameter hub/rims.

Before cutting the dual tires, drill a 1 VS"-diameter hole at the center point to a depth of 1/2". The stopped hole creates the illusion of a dual tire and makes room for the hubcap.

Change to a 3/4" bit and drill through the rest of the way. Drill the axle holes in the 1x pieces using the 3/4" bit.

The wheel rims are made the same way with a few added steps. Begin by drawing a -diameter circle on the V stock. Divide it into eight equal parts. These points are where the wheel lugs (escutcheon pins) will be installed.

Drill out the axle opening using the 3/4" bit for the two front rims and 11/s" for the eight dual tires.

Although I used a circle-cutting jig to make the wheel and rim cutouts, a good eye, steady hands and a band saw can make for smooth-riding wheels. Breaking the edge between the sidewalls and tread area gives the tires a more realistic appearance.

The frames and tires are the only parts that are stained. It is easier to do so prior to assembly. I used a brown dye for coloring the frames, tires and steering wheel. Stain the rims yellow.

Hubcaps

While the economy associated with splitting five, 1" wooden balls in half to make 10 hubcaps appealed to my woodworker frugality, I decided to spring for 10 balls (about $3) and keep all my fingers. Using a large countersink chucked into your drill

□ 2

Ends (HH) 3/4

83/4

Ash

70 Popular Woodworking December 2001