Popular Woodworking 2004-06 № 141, страница 87

face of the spacer that will be affixed to the bottom panel.

Using a compass, lay out a 4"-diameter circle on each blank, then cut the spacers with a band saw or scrollsaw. Sand to remove the saw marks from the edges before drilling holes to receive the bolts. You can start by using a ¹/2"-diameter Forstner bit to create the ^1/4"-deep recess in the bottom spacer for the bolt head, then switch to a ^"-diameter bit to make the holes for the shaft.

Install the bolt in the bottom spacer and fill the recess with two-part epoxy to prevent the shaft from turning when pressure is applied. Use carpenter's glue and a clamp to secure the spacer to the bottom panel.

When the glue dries, your storage box is ready for use. Line up the chippers in the slots, store the shims in the side pocket and stack the blades with the spacers in position. Now, each time you use your dado stack set you will be comforted by the fact that your investment is well protected. PW

Use a flexed straightedge to lay out the curved profile for the lid's handle.

Before installing the handle, cut slots for a single biscuit in the center for added strength.

The chipper block simply is two pieces of V plywood face-glued together, with a series of evenly spaced 1"-deep slots for the chippers.

Nibble away a pocket for your collection of blade shims using your table saw.

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