Popular Woodworking 2004-08 № 142, страница 32

Ingenious Jigs

Stopped Cuts Made Easy

This extra-long mortising fence helps you cut "blind" joints in your work.

Cabinets and furniture often have "blind" joints - dados, grooves or rabbets that are stopped at one end so you can't see the joint on the outside of the case. Sometimes these joints are "double-blind," meaning they are stopped at both ends. A mortise is a perfect example of a double-blind dado or groove.

The key to cutting a blind j oint accurately is to stop the cut precisely at the right point. To make a double-blind joint, you also must start the cut precisely.

That's where a mortising fence comes in handy. This is a long fence that can be clamped to your table saw, router table, drill press or mortiser. It has two stops - one to start the cut and the other to stop it.

Making the Fence

There are j ust five kinds of parts to the fence -the base, the face, the braces to hold the face square to the base, the stops and the dowel pins to keep the stops aligned.

The face is slotted and the braces are notched for the carriage bolts that hold the stops in place. Rather than rout this slot in a single board, I instead made the face from two pieces of wood, glued together with ³/s" x ³/4" x 1" spacers between them at the ends.

To make the fence as true as possible, I jointed the face square to the base after it was assembled. I made the face, base and braces from cabinet-grade plywood. Then I glued the pieces together, using no nails or screws. I made sure to let the glue cure for 24 hours before I trued the assembled fence's face by passing it over the jointer. (I recommend you make your fence's face from hardwood, which is easier on your jointer's knives.)

The stops are beveled on the business ends, which keeps sawdust from building up between the work and the stop, interfering

Routing stopped or "blind" cuts is much easier when you build a fence with adjustable stops.

with the accuracy of the cut. Bevel the end of the stops so they come to a point. Each stop gets two ³/8"-diameter holes - one hole for the alignment pin and one hole for a bolt to hold the stop in place during use.

by Nick Engler

Nick, author of more than 50 books on woodworking, has built and flown a replica of the 1903 Wright Flyer, the first true airplane. He is now working on the 1905 version.

Using the Fence

How you use the fence depends upon the joint you're cutting and the tool you're cutting it with. If the joint is blind on one end, remove one stop and set the other to halt the work when the cutter reaches the desired location. I usually set up my fence so the cutter stops a hair short, then I finish the cut with a chisel. Because blind joints typically have squared ends and most cutters leave a curved end, you have chisel work to do anyway.

30

Popular Woodworking August 2004