62 - Box Joint Jig, страница 35

62 - Box Joint Jig, страница 35

ISSUE SIXTY-TWO

Sources

Carpenter's Toolbox_

To give the Carpenter's Toolbox (page 14) a classic look, I used some traditional trunk hardware, as you can see in the photo at the upper right. This type of hardware is available from a number of different sources. I ordered mine from Lee Valley Tools, but the margin at right lists other sources as well.

The W-thick leather trunk handle is 83/4M long and comes with a nail to secure the handle inside the brass loops. The draw catches are

IV2" wide and 23/t" long, and the trunk hinges are l'/s" wide and 2" long. One thing to keep in mind with all these parts is that you'll need to supply your own screws. You'll need six #8 x 3/V' Rh brass woodscrews for the handle and a total of eighteen #6 x V2" Fh brass woodscrews for the draw catches and hinges.

Aging Hardware - Regardless of where you get your hardware, it's going to come with a bright brass finish. To "tarnish" the brass and give it more of an aged look, I turned to an antiquing solution that darkens brass. (A couple sources are listed in the margin at right)

Before using the darkening solution, be sure to read the instructions thoroughly. Since they're mildly corrosive it's a good idea to cover your work area with a piece of plastic. And be sure to wear safety goggles and rubber gloves.

In order for the the solution to work, you'll have to remove the protective coating from the hardware first. To do that, simply soak the hardware in lacquer thinner.

At this point, aging the hardware is just a matter of dipping it in the solu

Hardware Canisters

As I was looking through catalogs to find just the right hardware for the Carpenter's Toolbox, I ran across these handy storage canisters.

They're made from stainless steel, so they're pretty tough. And the lids have a piece of clear plastic on top. So you don't have to remove the lid to see what's inside — a quick glance is all it takes.

And unlike a lot of small (containers where the lid fits loosely, the lid on this canister pops on and off with a satis

No.62

1 iJ>

tion and letting the darkening process begin. I only kept the hardware in the mixture for a few minutes to get the look I was after.

When you have the look you want, remove the hardware and rinse it off with water to stop the process. Then to preserve the "look," I sprayed on a few thin coats of lacquer {Deft).

Leather - If you like the look of the leather trunk handle you can use it as is. But I decided to "age" it too. No need for a fancy solution here. I simply picked up some shoe polish (brown) at the grocery store, wiped it on, and then buffed it out.

ON-LINE EXTRAS

You don't have to build the Carpenter's Toolbox with box joints. We've also designed another version that uses simple rabbet joints. You can find more information about this version at our website at www.ShopNotes.com.

Or you can have the information mailed to you. Just send a stamped, self-addressed #10 envelope to: ShopNotes Drawings RO. Box 842 Des Moines, IA 50304

MAIL ORDER SOURCES

Constantine's 954-561-1716

w-wiv.constantines.com

Toolbox Hardware

Lee Valley Tools 800-871-8158

www.leevalley.com

Toolbox Hardware, Stainless-Steel Canisters

Rockier 800-279-4441

www.rockler.com

Toolbox Hardware

VanDyke's Restorers 800-558-1234

www.vandykes.com

Brass Darkening Solution

Woodsmith Store 800-835-5084

Brass Darkening Solution

fying "snap." So you don't have to worry about knocking a lid off and spilling the contents on the floor (or inside your toolbox).

Each canister is 23/8M in diameter and 33/8" tall — perfect for storing all sorts of small pieces of hardware (or other small items).

I ordered these canisters from Lee Valley Tools. Besides these canisters, they also have a wide assortment of other storage containers. See margin for ordering information.

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35

A Aging Hardware. Giving the brass an aged look requires time — or a little help with a brass darkening solution (refer to margin for sources).