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straightforward and can be done in two steps. The first step, is to cut a centered dado in the bottom and both braces. This dado will hold a divider that will be added later. The second joinery step is to cut a groove to hold a plywood back. Note: You only need to cut this groove in the bottom and the rear brace, as in detail "b.' This takes care of the outer shell of the case. All you need to do before assembling the case is to cut the middle divider and back to size. The case is held together with glue and screws. Like the other projects, the exposed screws on the sides also have finish washers for a cleaner look. Shelves and Casters. After the case was glued up, I flipped the case over to attach the casters. Then I cut four shelves and fit them in place on shelf pins. Layered Top. If you take a look at the drawing at right, you can see what's left to build. The worksur-face consists of a hardboard top glued to a plywood backing with mitered edging. The only detail to note has to do with the edging. I screwed a handle to the front edging piece to make it easy to pull the cart around. I wanted to use the same type of pulls as on the doors. But because the pull attaches from the back, I had to install it before gluing the front edging in place, as shown in Figure 2a. Basic Doors. At this point, all that remains is to add the doors. And these couldn't be any easier. They're plywood panels that are attached with pin hinges (3/i6" gap between doors). These are the same hinges that were used on the tool cabinet. So you can turn to page 19 for installation tips. & Materials & Hardware L, Wall Cabinet A Sides (2) 10 x 36 - 3/4 Ply. B Top/Bottom/Divider (3) 10 x 29 - V4 Ply. C Center Panel (1) 9 x 267/8 - 3/4 Ply. D Drawer Divider (1) 10 x 7% - 3/4 Ply. E Back (1) 29 x 27 - K Hdbd. F Cleats (2) 3/4 x 3 - 28V2 G Shelves (4) 8V2 x 135/a - 3/4 Ply. H Doors (2) H2942 x 27% - 3/4 Ply. I Drawer Bases (6) 93/4 x 133/4 -'/> Ply. J Small Drawer Sides (8) l3/4 x 93/4 - V2 Ply. K Small Drawer Fr./Bk. (8) V/2 x 12 - V2 Ply. L Small Drawer False Fr. (4) 2 x 1415/6 - y4 Ply. M Large Drawer Sides (4) 23/4 x 9V4 - Vi Ply. N Large Drawer Fr./Bk. (4) 1V2 x 12 - V2 Ply. O Large Drawer False Fr. (2) 3 x 14% - 3/4 Ply. P Edging (1) 3/4 x 3/4 - 30 • (16) #8 x lV4" Fh Woodscrews • (12) #8 Finish Washers • (12) Vi x 5/8" - 9" Alum. Channel (Vi" thick) • (36) #6 x Va" Fh Woodscrews • (143) #8x1" Fh Woodscrews • (16) 1/4" Shelf Pins • (2 pr.) Pin Hinges (w/screws) • (8) 3" Wire Pulls (w/screws) • (2) Magnetic Catches (w/screws) Work Table A Sides (2) B Subtop (1) C Back (1) D Frame Supports (2) E Drawer Divider (1) F Cleats (2) G Top (1) H Hardboard Top (1) I Edging (1) J Drawer Base (2) K Drawer Sides (4) L Drawer Front/Back (4) 1V2 x 12 - V2 Ply. M Drawer False Fr. (2) 43/8 x 1415/6 - 3/4 Ply. N Drawer Stops (2) V2 x V2 - 4 • (18) #8 x 1/4" Fh Woodscrews • (14) #8 Finish Washers • (59) #8 x 1" Fh Woodscrews • (2) 3" Wire Pulls (w/screws) • (4) V2" x 5/8" -19/4" Alum. Chan. (V& thick) • (12) #6 x 5/8" Fh Woodscrews 23VS x 23/2 - 3/4 Ply. 231/. x 29 - 3/4 Ply. 23 x 29 - 3/4 Ply. 3/4 x 3 - 29 3/4 x 3% - 22 3/4 x 3 - 28/2 243/4 x 30 - 3/4 Ply. 243/4 x 30 - VA Hdbd. 3/4 x 1 - 84 Rgh. 133/4 x 19'/4 - V2 Ply. 23/4 x 19K - V2 Ply. Roll-Around Cart A Sides (2) B Braces (2) C Bottom (1) D Divider (1) E Back (1) F Shelves (4) G Subtop (1) H Top (1) I Edging (1) J Doors (2) 21/2 x 25 - 3/4 Ply. 3/4 x3 - 25/2 25/t x 21/2 - 3/4 Ply. 20/4 x 24 - 3/4 Ply. 25/2 x 24 - 3/4 Ply. 19/2 x 117/8 - 3/4 Ply. 26V2 x 22 - 3/4 Ply. 26H x 22 - Va Hdbrd. 3/4 x 1 - 76 Rgh. 135/32 x 24% - 3/4 Ply. (18) #8 x 1V4" Fh Woodscrews (14) m Finish Washers (20) §8 x 1" Fh Woodscrews (16) Va" Shelf Pins (2 pr.) Pin Hinges (w/screws) (2) 3" Swivel Casters (w/screws) (2) 3" Locking Casters (w/screws) (2) 3" Wire Pulls (w/screws) (1) 6" Wire Pull (w/screws) EDGING (% x 1 - 2B) SUBTOP (26V4 x 22) NOTE: INSTALL PULL BEFORE GLUING EDGING IN PLACE TO INSTALL HINGE, TURN TO PAGE 19 EDGING (% x 1 - 22%) WIRE PULL w/SCREWS #6 x IV2" Fh WOODSCREW N HINGE w/SCREWS WIRE PULL w/SCREWS DOOR (13%2 x 24%) NOTE: TOP AND DOORS ARE MADE FROM V PLYWOOD 23 |
