Woodworker's Journal 1985-9-6, страница 38

Woodworker

Sill of Materials

(all dimensions actual)

Pari

Description

No.

Size Req'd.

No.

Part Description Size Req'd.

Case

Doors

A

Side

x 18 x 37^/4

1

JJ Stile 3/4 x 15/s x 10 4

e

Desk Surface

3/4 X 173/4 x 33*

1

KK Top Rail SA x 1V9 x 37/e* 1

C

Bottom

3/4 x 18x33*

1

LL Bottom Rail x 2'/> x 37/«* 2

D

Top

3/4 x lOVn x 33

1

MM Panel V* * 3Vi x 6V2" 2

E

Slant Front

3/4 x 143A x 30V4*

1

NM Trim Molding 74 x 7« about 8 ft.

F

Slant Front End

3/4 X 23/S X 143/4

2

Pigeonhole Drawer

G

Drawer Rail

3/4 x 2V< x 33

3

00 Front V«Jt2x97i 2

H

Top Rail

3/4 X2V4X 302/4

1

PP Side >/ix2x1072 4

1

Connector

3/4 X 2V4 x A

2

00 Sack Vix IVixBVj 2

J

Runner

3/4 x 1V4X15V

4

RR Bottom 7i x 97s x 9'3/ib 2

K

Top Runner

3/4 X 372 x 157/b*

2

Secrsl Drawei

L

Guide

3/4 x 3/4 X 15Vt

2

SS Front JA* I'Vit x 127< 1

M

Drawer Stop

3/4 X 1 X 1

a

TT Side x 1>/4X 73/4 2

N

Slide

3/« x 4 x 1674

2

UU Back '/1 x 174 x 117s 1

0

Slide End

3/4X274X4

2

W Bottom 74X 77>sx 11'/« 1

P

Slide Stop

xk X 3/4 X 2VJ

2

Hardware***

Q

Filler

3/4 x */* x 3274

1

WW Chippendale Pull 33/4 x 2J/4 8

R

Base Front Molding

x 1 Vi x 35'/?

1

XX Escutcheon 33/4 x 23/i 1

S

Base Side Molding

Vi x 174 x 18;

2

YY Lock I3/* xZVs 1

T

Front Foot

172x4'/2x75/n

4

ZZ Knob 3/3 dia 6

U

Back Foot

1 x 47i x VI*

2

AAA Slant Front Hinge 2x3 2

V

Back Foot Support

174 x 574 x5

2

BE© Butt Hinge 1x1 2

w

Back

74 x 33 x 3674

1

CCC Bullet Catch Vtg dia. x 3/s long 2

Case Drawers

Length includes longue(s) or tenonfs).

(No's Req'd are per drawer)

** Panel width allows 7s in. for wood

X

Front

See Chart

1

movement.

Y

Side

See Chart

2

z

Back

See Chart

1

'"Hardware Package

AA

Bottom

See Chart

1

This hardware is of the very highest

Pigeonhole Section

quality, with the Chippendale pulls,

B8

Top

74 X83/4X 10

2

matching escutcheon, knobs, hinges

CC

Bottom

74x874x3274

1

and lock all being solid brass. Cost of

DD

Side

74 X 103/4 X 113/4

A

the hardware package is $235 post

EE

Shelf

74 x 103/4 x 93Ai

A

paid. Write or call: Aspen Kits, 6

FF

Divider

74 x 103/4 x7

A

Hilltop Drive. Old Saybrook, CT 06475;

GG

Center Shelf

74 x 774 x 1272

2

tel. (203} 388-6179. Check or money

HH

Front

Vs x 274 x 10

2

order only; please specify either an

II

Drawer Runner

7a x 72 x 572

2

tique or bright brass finish for pulls.

interfere with the stub tenon joining the rails and runners. Also at this time, make the top rail (H). and cut the interlocking half-dovetail on its ends and on the top ends of the connectors. Take tare to test fit all these parts within the ease.

If everything fits as intended, assemble the drawer frames and mount them in the case. The two bottom drawer frame assemblies will consist of just the drawer rails and runners. But the top drawer frame will include not only the drawer rail and the two runners, but also the connectors, top rail and guides. Use a framing square lo make certain that the runners and rails meet at a perfect right angle. A small machinist's square is a handy way lo make certain that the connectors are at a true right angle to the 38

two rails that they connect. Once the drawer frame assemblies are out of clamps, apply glue and slide the rail dovetails into their mating slopped dovetails in the case sides. Measure carefully al the case back to insure that spacing between the drawer frames is the same at both the front and back, then screw through the slotted holes to secure the backs of ihe frames.

Make the Slant Front Writing Surface and Sliding Supports The slant front writing surface consists of the slant front (E) and the slant Ironi ends <F), with a in. by 1 in. long tenon On the slant front and a matching groove in the slant from ends joining these parts. A -s/.i- in. ogee router bit and a in. by

Vs in. rabbeting bit are used to mold the ogee profile and the rabbet around the lop edge and ends of the w riling surface, respectively. Moriise for and mount the slant front hinges (.AAA) and lock (YY). and mortise for and mount the lock catch plate on the case top.

llie sliding supports consist of the slides (N) and the slide ends (O). Note ihe grain direction of ihe slide ends is top-to-bottom, and that a 'A in. by Vt in. long tenon and matching groove joins the slides and slide ends. Also, make and mount the slide stops (P), which prevent the supports from being pulled ail the way out.

The sliding supports don'l butt against a stop when in the closed posilion. Instead, they bun righl against the case back. In theory, one might think (hat given ihe w idth of Ihe case sides, and the possibility for wood movement, ihe slides might be sticking out 'A in. proud of the case front in winter, and be inset 'A in. during a humid summer. Theory, however, takes a back seat hereto experience. Once your case is finished. and given the fact that you've taken special care to select only the best kiln-dried material, expansion and contraction should really be negligible. The best way to si/.e ihe sliding supports is lo cut them a liltle long for starters, and then make a final trimming cut at the back end just before mounting the case back. If some further adjustment is needed alter several years of use, the supports can be easily removed bv unscrewing ihe slide stops. Incidentally, tor tins same reason, when you mount the case drawers, it's a good idea to screw—but not glue—the drawer stops til place. This way. there's ihe opportunity for fine adjustment of the stops at some later date, just by unscrewing and removing the case back.

Make the Base

The base consists of the filler (Q), front and side moldings (R. S). front and back feet (T, U) and the back foot supports (V). The filler is just a 3A in. by 'A in. sirip. glued in place between the sides and filling the space al the desk bottom. The moldings are easily profiled with a cove-and-bcad or classical router bit. The front and back feel will be the greatest challenge, but here too. we've worked out a simple system.

Start with a length of stock IV2 in.

•4K The Woodworker'?. Journal