Woodworker's Journal winter-2009, страница 59

Woodworker

plank (especially large, loose knots), although knots in the interior area of the five inside pieces of the birdhouse (pieces 1, 2 and 3) will be cut away when you hollow each piece.

Lay out the hollow area on the five interior pieces as shown in the Exploded Drawing on the facing page, then drill a 1/2" hole into the waste in order to insert a jigsaw blade. Remove the waste areas with the jigsaw and a fine-cutting wood blade.

Assemble the birdhouse with Resorcinol or polyurethane glue, which are both completely waterproof. Spread a liberal amount on both sides of the five interior pieces and on the inside face of the outside pieces. Stack the seven slabs in order and set them upside down on two bar clamps (see top photo, page 56). This aligns everything nicely. Use more clamps around the assembly as needed. Resorcinol is a slow setting glue, so put the birdhouse aside for a full day if you use this glue before mounting it on the lathe.

Turning the Birdhouse

Find the center point on the top and bottom extensions of the birdhouse assembly so the blank can be mounted on the lathe. Before mounting, however, remove the four corners on the lower section of the birdhouse with a handsaw. This just quickly

The wall is thinnest at the shoulder near the bottom of the apple, so it's important to keep this area marked to prevent overcutting. If you break through into the hollow, there's no way to save it.

reduces the amount of material you'll need to remove during the turning. Mount the birdhouse on the lathe and begin turning the blank into a cylinder with a large roughing gouge (see bottom photo, page 56). Continue rounding the cylinder into the apple shape, but be careful not to cut away too much material at the shoulder near the bottom end of the apple (see photo, above). Use a skew chisel for the final clean-up pass, then sand the apple through to 150-grit.

The size of the entry hole in a birdhouse is critical to attracting specific species. To attract nuthatches,

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