Woodworker's Journal 1981-5-6, страница 19

Beginning Woodworker (cont'd)

then turn the workpiece around in the vise and use the initial cut to guide the saw. Finish the cut with the workpiece in a horizontal position (Fig. 10). The tenons are next trimmed to allow for the panel corner and then the haunches are cut. The shoulders are then sawed on the waste side of the knifed line.

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SAVOlNt, TEAWN CHEEKS

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cutting haunch

I6T5HCULPEK cut

After tenons have been cut, the frame and panel is assembled without glue to check the fit. If a joint is too tight, examine the tenon for burnished spots indicating a point of tight contact. Tight tenons should be carefully pared against the grain with a wide chisel. Loose tenons can salvaged by gluing veneer to one or both cheeks.

The assembled frame should lay flat and the tenon shoulders should meet the stiles squarely and without offsets. A frame which displays a slight twist or lack of flatness can be corrected by planing the entire frame...definitely not a fun job.

If the panel and frame are to be stained, it should be done before gluing up. When gluing the frame together, apply glue to the sides of the mortises and swab a bit on the tenon ends and the haunches. Do not put glue into the panel grooves. The panel must be free to move in its grooves. Some glue may be squeezed out of the joints and get into the grooves at the corners. To prevent the panel from being glued at these corners, smear a bit of vaseline on the panel corners.

Clamping pads (scraps of wood) are used under clamp jaws to prevent damage to the frame. Pipe or bar clamps are used to draw the stiles tight against the tenon shoulders. C-clamps and pads should also be used to apply light pressure to each of the mortise cheeks.

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2Vx3" long ' J15 25

3"x3" S16 50

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Vx3' long 2Vt*x4Vi" long

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