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material li |
st- |
Practice Shelf |
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1 Plywood Skins (2) |
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T x W x L
1/4" x 9" x 24" |
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2 Softwood End Frames (2) |
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3/8" x W x 9" |
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3 Softwood Front & Inside Frames (2) |
3/8" x W x 231/4" |
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4 Softwood Cores (5) |
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3/8" x W x 7y8" |
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5 Maple Ledger (1) |
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W x 1" x 23" |
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6 Ash Lipping* (1) |
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1/4" x W x 241/2" |
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7 Ash Lipping* (2) |
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1/4" x W x 9" |
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8 Locator Blocks** (8) |
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1/2" x 11/," x 11/4" |
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9 Lag screws (2) plus washers |
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3/8" x 4" |
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*Cut the lipping long and trim to fit |
**8 minimum, more if needed. |
1/4" Skin
Ledger Attachment
(Section View)
1Counterbore 9/32" Hole
15/32" Hole
3/8" x 4" Lag screw
Bmammm
1/4" Skin
Maple |
ledger
1/2" Core 1/2" 2x4
Sheetrock Wall stud
Shelf Exploded View
The locator blocks, (pieces 8), are used not only to locate the skin onto the assembled core during glue-up, but also to force the core into "square." If the front and back members of the core have a bend, you can adjust that during steps 4 and 5 of the Critical Path (see tint box, facing page) by using locator blocks — they are simply hot-glued in place. They are not traditional glue blocks, as they do not join components of the shelf together
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p^m ate rial |
list |
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yJ Serious Shelf |
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A |
Ash-faced Plywood Skins (2) |
Tx Wx L
1/4" x 10" x 40" |
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i 2 |
Plywood End Frames (2) |
1/2" |
x 2" x 10" |
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3 |
Plywood Front and Inside Frames (2) |
1/2" |
x 2" x 39" |
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4 |
Plywood Core (9) |
1/2" |
x 2" x 7%" |
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5 |
Maple Ledger (1) |
13/8" |
x 2" x 381/2" |
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6 |
Ash Lipping* (1) |
3/8" |
x 21/2" x 403/4m |
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7 |
Ash Lipping* (2) |
3/8" |
X21/2"X 10" |
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8 |
Locator Blocks** (8) |
1/2" |
x 11/," x 1 1/4" |
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9 |
Lag screws (3) plus Washers |
3/8" |
x 4" |
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*Cut the lipping long and trim to fit. **8 minimum, more if needed. |
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IT
103/
Serious Shelf Core Layout
(Top View)
- 403/a"-
www.woodworkersjournal.com
Fall 2009 51
