40 - Vacuum Clamping System, страница 20

40 - Vacuum Clamping System, страница 20

FEATURE P R 0 J E r'f:

6>ma\\-Piece Jige

It's hard to clamp a small work- sanding jig has a piece when sanding or routing (if barbed fitting that's you can do it at all). But with the used to connect it to vacuum system and these two the air tube from the small-piece jigs, it's a snap. vacuum system. The

SANDING JIG fitting threads into a s g JIG hole centered on one

The sanding jig is an L-shaped of the squares in the

assembly that holds a workpiece vacuum plate.

f | I'

H 11 L _

Ijl : ___• "' -^^gfg^H

tightly against a vertical plate, see top photo. This lets you sand a small workpiece on a disk (or belt) sander without accidentally sanding the tips of your fingers.

BASE. To provide a stable platform for the jig, I began by making a plywood base (C), see drawing below. (I usedW'-thick Baltic birch plywood.)

VACUUM PLATE. After cutting the base to size, the next step is to add a vacuum plate (D). It's a piece of V2" plywood with a waffle pattern of grooves running across it.

Here again, these grooves accept the foam backer rod. You A An alignment stripsimply arrange the foam around lets you position a the area where you want to workpiece quickly create the vacuum. Note: The and accurately on gridwork pattern lets you create the vacuum plate, a very small vacuum area But as After applying the a rule, the larger the area, the vacuum, just set greater the holding power. the strip aside. As with the vacuum table, the

ASSEMBLY. Now it's just a matter of gluing the vacuum plate to the base. To ensure that it stays perpendicular to the base, I glued a triangular sup-part (E) to both pieces.

handle. While I was at it, I also added a thick, sturdy handle (F). It provides better control (and a comfortable grip) when sanding, see Shop alignment strip, I started by cut-Solutions on page 15. ting a wide, shallow rabbet in an

ALIGNMENItrie One finadversize piece. Then, after cut-. note about the sanding jig. When ting the strip to size, I rounded j

sanding a number of pieces to shape, you may want to use an alignment strip (G) to position each one in exactly the same place on the vacuum plate, see margin.

The alignment strip is a piece of plywood with a rounded "key" on one edge that fits the grooves in the vacuum plate. To make the

the key with a sanding block.

ROUTING JIG

Although the routing jig looks different than the sanding jig, it uses the same basic principle. Aj vacuum plate holds the work-piece so you can safely rout small pieces on the router table, see

ALIGNMENT STRIP

(%" x 5")

vacuum plate

(5" x 5")

15:

handle

(214" x 5")

note: glue UP

HANDLE FROM THREE PIECES OF Vz" PLY.

ROUT =/i6"-WIDE PEEP

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ShopNotes

SIDE VIEW

ALIGNMENT STRIP

/

VACUUM PLATE

- %"-DIA. HOLE

TUBE TO VACUUM SUPPORT \ SYSTEM

-

BASE

WORKPIECE

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