Popular Woodworking 2002-04 № 127, страница 35

Popular Woodworking 2002-04 № 127, страница 35

21ST CENTURY TOOL CABINET

NO. ITEM

Lower Cabinet

□ 2 Sides

□ 2 Top & bottom

□ 1 Bottom filler

□ 1 Top filler

□ 1 Front drawer divider

□ 1 Rear drawer divider

□ 1 Base frame front

□ 2 Base frame sides

□ 1 Base frame back

□ 6 Front & side feet

□ 2 Rear feet

□ 4 Door extension sides

□ 4 Door ext, top & bott

□ 4 Door front stiles

□ 2 Door front rails

□ 2 Door front rails

□ 2 Door panels

□ 1 Waist moulding, front

□ 2 Waist moulding, sides

□ 1 Moulding under waist

□ 1 Moulding above feet

□ 2 Upper drwr sides

□ 2 Upper drwr F&B

□ 1 Upper drwr face

□ 2 Lower drwr sides

□ 2 Lower drwr F&B

□ 1 Lower drwr face

□ 2 Drawer bottoms

□ 1 Back Upper Cabinet

□ 1 Moulding above waist

□ 2 Sides

□ 2 Top & bottom

□ 1 Sub top

□ 1 Bottom front filler

□ 1 Cubby bottom

□ 5 Cubby dividers

□ 4 Drawer dividers

DIM. (INCHES) T W L

3/4 17V2 24V4

3/4 21V2 34V8

V2 714 3418

V2 7V4 34V8

3/4 3 33 V8

3/4 3 33 V8

3/4 3 37 V8

3/4 3 23

3/4 2V2 34V8

3/4 8 5V4

3/4 7 5V4

3/4 3V4 21V2

3/4 3V4 16^/2

3/4 3 21V2

3/4 37/8 14V8

3/4 27/8 14V8

V2 12 153/8

3/4 33/4 36

3/4 33/4 22V2

3/4 7/8 84

3/4 7/8 84

V2 8 14V4

V2 8 313/4

3/4 8V4 32V2

V2 11S/8 14V4

V2 11S/8 313/4

3/4 12 32V2

V2 14 31V4

V2 223/4 333/8

3/4 7/8 84

3/4 163/4 33

3/4 203/4 323/4

3/4 20 315/8

V2 8 31 V4

3/4 143/4 32

3/8 12 8V/8

V2 2^/4 315/8

DIM. T

(INCHES) WL

Upper Cabinet (cont.)

Maple Poplar Maple Maple Maple Poplar

Maple 45° both ends

Maple 45° both ends

Poplar 1V2" TBE

Maple

Poplar

Maple

Maple

Maple

Maple 1V4" TBE

Maple 1V4" TBE

Maple V4" x 3/8" rabbets

Maple 45° both ends

Maple 45° one end

Maple cut to fit

Maple cut to fit

Poplar

Poplar

Mahogany

Poplar

Poplar

Mahogany

Plywood

Poplar 4 boards

Maple cut to fit

Maple

Poplar

Maple

4" Maple/2V/8" Mahogany Ply w/2V8" Mahogany Maple Mahogany

DIM. T

(INCHES) WL

Upper Cabinet (cont.)

NO. ITEM

NOTES

3

Vert. drwr dividers

V2

1

33/4

Mahogany

3

Center drwr runners

V2

2

13

Poplar

half-lap w/divider

3

Center drwr guides

V2

5/8

11V2

Poplar

6

Side runners

V2

3/4

123/8

Poplar

4

Housed side runners

V2

3/4

10

Poplar

2

Rear drwr dividers

V2

2^/4

315/8

Poplar

1

Vertical back support

3/4

3

133/8

Poplar

1

Filler @ crown

V2

2V4

48

Maple

1

Crown

3/4

3

90

Maple

1

Cornice top moulding

3/4

3^/4

90

Maple

4

Door extension sides

3/4

3^/4

285/8

Maple

2

Right door ext T&B

3/4

3V4

163/8

Maple

2

Left door ext T&B

3/4

3^/4

15^/8

Maple

4

Door front stiles

3/4

3

285/8

Maple

4

Door front rails

3/4

3

13

Maple

1V4" TBE

2

Door panels

V2

11

23^/4

Maple

V4" x 3/8" rabbets

12

Top/2nd/3rd drwr sides

V2

3^/8

12

Poplar

3

Top drawer backs

V2

2^/2

10

Poplar

3

Top drawer fronts

3/4

3V4

10

Mahogany

3

Top drawer bottoms

V4

12

9V2

Plywood

2

2nd row drwr backs

V2

2V2 15s/16

Poplar

2

2nd row drwr fronts

3/4

3V/4 15S/16

Mahogany

2

2nd row drwr botts

V4

12

143/4

Plywood

1

3rd row drwr back

V2

2^/2

31^/2

Poplar

1

3rd row drwr front

3/4

3V4

31^/8

Mahogany

1

3rd row drwr bottom

V4

12

30^/2

Plywood

4

4th/5th drwr sides

V2

4^/8

12

Poplar

2

4th/5th drwr backs

V2

3V2

31^/8

Poplar

2

4th/5th drwr fronts

3/4

4V4

31/8

Mahogany

2

4th/5th drwr botts

V4

12

30^/2

Plywood

1

Back

V2

32

313/8

Poplar

5 boards

Drawer edge inlay

Top three rows

V*

240

Maple

4th & 5th rows

Vs

3/4

144

Maple

Lower section

V/8

1

180

Maple

11

Upper section ovals

V/8

1V2

Walnut

4

Lower section ovals

V/8

23/4

Walnut

KEY: TBE

= tenon on both ends

NOTES

NO. ITEM

NOTES

here will allow you to lay out the most useful interior for you.

Construction

Looking at the front of the cabinet (and the materials list), the number and placement of all the pieces can be overwhelming. To get a simple look at the construction, you just need to walk around back. The rear view in the diagrams quickly shows many of the details of the construction

and simplifies the built-up mouldings, making them approachable.

Start construction by gluing up and trimming to size the panels for the sides, tops and bottoms for both sections.

After the panels are sized, cut dados in the sides to accommodate the drawer runners. If you're building the cabinet as pictured, use the diagrams to locate the divider locations and cut the dados in the sides.

Both cabinets have 1/2"-thick shiplapped backs made from multiple boards. To accommodate the back thickness, cut a 1/2" x 5/s" rabbet on all four sides.

Next, cut through-dovetails to join each cabinets' sides, tops and bottoms. Glue up both carcasses; be sure to check them for squareness as you go.

Now let's look at the upper and lower sections separately, starting with the simpler lower

cabinet, which is nearly complete. All that's left is to glue the front and rear drawer dividers in place. Unlike the upper cabinet, the drawers in the lower unit use heavy-duty full extension drawer slides. So there's no need for drawer runners, but dad's a perfectionist, so he went ahead and used mortise-and-tenon joinery to attach the two runners to the front and rear dividers.

When you attach the dividers,

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