47 - Build Your Own Mortising Machine , страница 17

47 - Build Your Own Mortising Machine , страница 17

Adjustable Stop establishes -— length of mortise ^

Upper Table slides in and out to — position workpiece under router bit

Handle moves Tables side to side

Aluminum Track guides lower table

FEATURE PROJECT

#10 x VA" Rh WOOPSCREW

Crank raises and lowers Carriage

(4)

#6x1" Rh Woodscrews

* (2)

5/w"x 31/2" Carriage Solts

(2)

#3 x V2" Rh Woodscrews

0 (2)

5Ae" Knobs (w/ thru hole)

(&)

#3 x 3/4" Fh Woodscrews

• (3)

5/i6n Knobs (w/1" stud)

(20)

#3 x V/4" Fh Woodscrews

0 (2)

5Ae" Knobs (w/ V/2" stud)

(73)

#3 x V/2" Fh Woodscrews

. (2)

5/a" x21V4" Metal Rods

(4)

#3 x 2" Fh Woodscrews

. (4)

5/a" LP. x O.P. bronze bushings (1" Long)

(V

#3 x 1" Rh Woodscrew

. (1)

63/4" x 103/4" Phenolic Plate (3/&" Thick)

(2)

#10 x 1V4" Rh Woodscrews

. (1)

3/4"x3V&" Phenolic Strip (%" Thick)

(7)

5Ae"-13 T-nuts (w!prongs)

* (2)

x 11" Phenolic Strip (%" Thick)

(7)

5Ae" Fender Washers

' (2)

V2n x 1" - 93/4" Aluminum Channel (Va" Thick)

(V

3Ae" Washer

• (V

Vz" x 1" - 16" Aluminum Channel (Va" Thick)

0)

#12 Flat Washer

• (1)

nAe" Pia. Crank (9" Long)

0)

V4"xV/4" HexSolt

0 (1)

V4" I.P. x 3A" O.P. Sealed ball bearing (R4)

(1)

V4" Lock Nut

«(1)

bit Guard (Optic Orange)

• (1) 6" Steel Rule

• (1) 3d Finish Nail

For a complete hardware kit that includes all the hardware listed here, refer to Sources on page 31.

Note: If you'd like to order the crank for the carriage separately, you can call the Adjustable Clamp Co. at 312-666-0640. Ask for part no. 6709.

The bronze bushings and bearing are also available separately by calling Standard bearings at 300-554-3123.

Hardware

Feet make it easy to clamp Mortising Machine to bench

EXPLODEP VIEW

overall dimensions:

26,!w * 36nh x 20"D

(with carriage fully raised)

Lower Table moves side to side to -establish length of mortise

Runner guides upper table

fMaterials

3aee

A Front/Sack (2) 41/2 x 24 - 3/4 Fly.

3 Rails (4) 41/2 x 111/2 - 5/4 Ply.

C Support Slock (1) 41/2 x 63U - % Ply.

D Feet (2) 3x28~3/4Ply.

E Sides (2) 11V2 x 26 - 3/4 Ply.

F Sack (1) &>/4 x 21% - 3/4 Ply.

G Cap (1) 4?JU x 93/4 - 3/4 Ply.

H Upper Grip (1) 1x4-5/& Ply.

I Lower Grip (1) 1x4-% Ply.

Carriage

J Sides (2) 9x12- 3/4 Ply.

K Front (1) 21/2 x 3-3/4 Ply.

L Sack (1) 61/2 x 9 - 3U Ply.

M Upper Rod Support (1) 4 x &/4 - 3/4 Ply.

N Lower Rod Support (1) 4 x 31/4 - 3/4 Ply.

0 Guide Slocks (2) 3% x 61/2 -11/2 Ply. Sliding Tables

P Lower Table (1) 13x24- 3/4 MPF

Q Keeper Slocks (2) 3/4 x P/2 - 41/2

R Upper Table (1) 13x24- 3I4 MPF

S Fence Face (1) 2% x 24 - 3/4 MPF

T Fence Sack (1) 23/4 x 24 - 3/4 MPF

U Fence Supports (2) 23/4x5</2 - 3U MPF Depth Gauge

V Adjustment Slock (1) 21/2 x3-3/4 Ply.

#6 x 1" Rh Woodscrews

Plastic Guard

Carriage carries -router up and down )

Tower provides rigid support ta-co--for Carriage

Adjustable Gauge indicates depth of mortise.

Base

and Tower

Metal rods guide Carriage

Keeper Block holds Table on Base

Knob secures upper table to lower table

No. 47

ShopNotes

17

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